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Market · Lighting

Lighting Moulds: Street Light and Flood Light Housing Moulds and Dies

Compression moulds for street light junction boxes, pole boxes and lamp holder parts in SMC and DMC, and repair, modification and new inserts for the aluminium die casting dies behind street light and flood light housings.

Die steel being machined on the BFW BMV 50 VMC
Machining die steel on our BFW BMV 50 VMC
Parts
Housings · Pole boxes · Lamp holders
Processes
Compression · Die casting
Materials
SMC · DMC · Aluminium
Die work
Repair and new inserts

Lighting: what buyers need from the mould

Street light and flood light housings protect the LED driver and light engine and carry away heat, so most are aluminium die cast. The street light junction box at the pole base and many lamp holder parts are compression moulded from SMC or DMC for insulation and weather resistance.

Lighting makers need both kinds of tooling. We build SMC and DMC compression moulds for pole boxes, covers and lamp parts, and we repair, modify and make new core and cavity inserts for the die casting dies that produce LED street light and flood light housings.

Lighting moulds and dies we work on

  • Street light pole junction box
  • Street light junction box
  • LED street light housing dies
  • Flood light housing dies
  • Solar street light housing parts
  • Concealed light housings
  • Lamp holders and reflector parts

What lighting tooling must deliver

Heat-sink fins

Fine, deep fins on die cast housings depend on well-maintained inserts, venting and cooling in the die.

Sealing faces

Flat faces and gasket grooves so housings and pole boxes keep their IP rating outdoors.

Insulating parts

DMC and SMC parts that insulate and withstand heat near the lamp and driver.

Die life

Regular die repair and insert replacement keep housing quality steady over long runs.

Materials and mould design

Pole junction boxes and covers are usually SMC; lamp holder parts are often DMC. For die cast street light and flood light housings, see our die casting die repair and inserts.

Every mould starts with a free DFM review: draft, wall section, shear edge, charge placement and press tonnage are checked before steel is cut. Read more about compression moulds and the moulding process.

Cavity insert being machined under coolant EDM machine used for fine detail in inserts
Insert machining and EDM in our tool room.

Before steel is cut

Free DFM review on your drawing

Send your drawing or 3D model. We check draft, wall section, shear edge, charge and press tonnage, and send a report you can act on before you commit to a mould.

Lighting mould FAQ

Are street light housings die cast or moulded?

Most LED street light and flood light housings are aluminium die cast for heat dissipation. Pole junction boxes, covers and lamp holder parts are often compression moulded from SMC or DMC.

Do you repair street light housing dies?

Yes. We repair and modify aluminium die casting dies for lighting housings and machine new core and cavity inserts for them.

Do you make street light junction box moulds?

Yes. Street light and pole junction boxes are usually SMC, and we build compression moulds for them.

Send your part for a free DFM review

  1. Send your part. 3D model or drawing, plus material and annual volume.
  2. Free DFM review. A report on draft, walls, flow, venting and ejection risks.
  3. Quotation. Mould price, steel and a lead time we commit to.
  4. Mould build. Typically 6–8 weeks, with progress updates.
  5. Trial and handover. Trial and first-off parts for your approval.