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Case studies

Compression Mould Case Studies

Real projects from our tool room, followed from the brief and DFM review to the finished mould and the first trial. Every case study keeps the customer name and part dimensions confidential.

First-trial SMC enclosure base from a Prime Tools GRP mould
A first-trial part from one of our case studies
Format
Film · photos · DFM data
Moulds
GRP / SMC · BMC · Die casting
Covers
Brief to first trial
Confidentiality
No names, no dimensions

Our case studies show how a Prime Tools compression mould is made in practice: what the buyer needed, what the DFM review found, how the mould was designed and built, and how the part came out at the first trial.

Latest case studies

What each case study covers

  1. The brief. What the buyer needed and what made the part difficult.
  2. DFM review. Draft, wall section, undercuts, inserts, press force and charge, checked in 3D before steel is cut.
  3. The mould. How the mould was designed, machined, fitted and assembled in our tool room.
  4. First trial. Photos and video of the first parts off the press.
  5. The result. What was approved, and what the buyer got.

More case studies are on the way, covering SMC enclosure lids, meter boxes and die casting die repairs. Meanwhile, see photos from recent projects, or read how we approach DFM and mould design.

Want your part to be the next case study?

Send your 3D model for a free DFM review. If we build your mould, your name and drawings stay confidential: we only ever show the engineering, never the customer.

Send your part for a free DFM review

3D model or drawing, material and annual volume. We reply within one working day.

FAQ

Are the case studies real projects?

Yes. Every case study is a mould built in our tool room, with real photos and trial results. Customer names and part dimensions are kept confidential.

Can I see more detail on a project?

Yes. After an NDA we can share more of the DFM report and trial data for projects similar to your part.